The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The pathway consists of a periarterial influx route for cerebrospinal fluid (CSF) to center the brain parenchyma and a perivenous outflux route,. The TKX has 600 lb. The improvement was not just a surface effect but was seen to be effective to a depth of 0. It is used. ), integrally bladed rotors (IBRs), and blisks in the Power Generation, Industrial, and Aerospace industries. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM Surface Engineering is the pioneer and leader in the field of engineered metal surface finishing. United Kingdom: Alington Road St. The low roughness, isotropic surface coupled with the minimized edge radiusing of REM’s chemically accelerated/assisted. Examples of IGA are shown in Fig. Developed by REM Surface Engineering, ISF, or “Isotropic Superfinish”, is a polishing treatment for machined metal components that eliminates the imperfections left over by the machining process. In every test performed to date, and there have been many, each with hundreds of hours of very demanding tests, ISF has proven to improve our. 97 @ 134 NA LSx. Real ISF is a patented process and it's close to 20k to get set up with the proper equipment and supplies to do true micro-polishing. Whether you enjoy the value adding and/or cost saving benefits of the ISF Process at our facility or yours, the results are equally impressive: a significant decrease in wear resulting in longer component life, increased fuel economy, lower lubricant temperatures, and reduced operating expenses. At REM Surface Engineering, a mutually beneficial partnership with our associates and colleagues is a core value. Matt comes to REM with a background in Chemical Engineering, and almost 10 years’ experience as an Engineering Manager and Project Manager leading teams and complex projects in various industries including energy and oil/gas. It is. Lastly, REM Surface Engineering is a leading surface finishing supplier whose ISF® Process is widely used in precision gear applications and Extreme ISF® Process is a leading performance-enhancing AM surface polishing solution for rocket engine, aerospace, medical, and semi-conductor fabrication applications. REM’s gear finishing history came up while onboarding some of our newer team members recently, and the range of platforms and accomplishments represented by ourIsotropic Superfinishing, ISF® for short, is also known as the “REM process” and stands for chemically accelerated surface finishing. The CSF, LLC REM™ ISF™ Superfinish Treatment Process Overview Well known to the aerospace and racing industries, The REM™ Surface Engineering Company has developed one of the best, most versatile superfinishing, or micro-polishing systems in the world, which holds a Department of Defense (DOD) certification, among others. 1 mm. FOR IMMEDIATE RELEASE. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has. Increase Quality, Consistency, and Accuracy. Tempering the gears is not possible. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The REM ISF process compliments and enhances the Cryo Treatment process that we have been successfully providing for the past six years world wide. com was established in 1981 as a manufacturer of custom transmission systems including gear sets, shafts and splines and power train related components predominately for (but not limited to) the Automotive Racing Industry. FOR IMMEDIATE RELEASE: Brenham, Texas - REM Surface Engineering is proud to announce our collaborative partnership with MTU Aero Engines to support their work in serial production of highly loaded aviation engine components through our Extreme ISF(r) Chemical Polishing technology, primarily focused on Iron-Nickel super alloys. Examples of IGA are shown in Fig. The process may work on internal surface or bores if the bore is large enough for the finishing media. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM Surface Engineering is the pioneer and undisputed leader in the field of surface engineering. In very simplified terms, the “peaks” left on metal parts by various manufacturing processes are removed using vibratory. Please fill out the information. Affiliations. The samples were subjected to a sandblasting process which, on average, lasted 20 min per part, in which a 60-mesh white corundum (aluminum oxide) was used. 1 µm or less in 4 minutes. These process chemistries are alloy matched to allow for optimal surface activation as a part of REM’s processes (ISF ® Process, Extreme ISF ® Process, REM ® Process, and Rapid ISF ® Process). REM Surface Engineering is the pioneer and undisputed leader in the field of metal surface finishing. While REM is commonly known for creating bright and shiny surfaces—and certainly many of the components polished in REM’s isotropic superfinishing technology will display a mirror-like, shiny appearance—the most important deliverables from REM’s polishing technologies are typically manufacturing and engineering benefits. " Pay Online; About. REM Surface Engineering is returning to the leading global exhibition and conference on Additive Manufacturing and the next generation of intelligent industrial production. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps drivers to excel. The REM Process is the optimal polishing process for the pre-nickel chrome plating finishing, and it is the most common surface finishing process used on US-made Hand Tools, and industry that REM has been serving for over forty years. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. 1-F139 along side our friends at Granutools, Additure, and Metal Powder Works. In addition, the polished surface increases gear fatigue strength because it leaves a finished radius on edges and removes many surface irregularities that create microscopic stress raisers. The first stage is a chemical treatment to apply a soft, one-micron-thin film to the entire surface of the gear. 1, RT, and 60 Hz) at 50% UTS for L-PBF IN-625 as-printed and surface finished by different technologies, showing success of REM ISF® process in improving fatigue life. The REM Isotropic Superfinish Process is a value adding and performance enhancing improvement to conventional machining operations such as. 1 Photomicrograph at 500X. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The REM ® Process is REM Surface Engineering’s original, break-through chemically accelerated surface finishing technology for traditionally manufactured components. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. No matter how well a gear or other component is designed and manufactured, corrosion can occur during the manufacturing process. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. 97 @ 134 NA LSx. For gear applications, REM’s ISF ® Process is known to significantly enhance gear properties and performance. By consistently generating a smooth, low friction surface, the REM Process will improve trigger feel, magazine functionality, and coating adhesion for your firearms. Our patented and proprietary chemical and mechanical/vibratory finishing technologies allow for precision-controlled surface finishing of metal components via a subtractive process (Figure 3. REM ISF is a chemical - mechanical process that sequentially removes the "peaks" of a ground, cut or honed finish while leaving the "valleys" unaffected. REM built the Entry System™ L+ Series Extreme ISF ® Process Cell to support companies with lower volume metal binder jet and fused deposition modeling (Metal FDM/FFF) post-process surface finishing requirements. Apr 2011 - Feb 2017 5 years 11 months. Dyno Tested. 5″ (~13 mm) or over 70″ (~1,800 mm) in diameter and all ranges in between. It is used extensively at the highest levels of motorsport including F1, WRC, NASCAR, etc. The following pics are of a 3. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements. 1. The GS is an effective waste clearance and fluid pathway for the CNS (for a detailed review see ()). Glymphatic flow consists of CSF entering the periarterial spaces of the brain, penetrating into the tissue and mixing with interstitial fluid (ISF), and ultimately carrying solutes to the. 2. United Kingdom: Alington Road St. The REM’S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. These technologies include chemically accelerated vibratory finishing, chemical polishing, and associated formulae, characterization, and processing parameters. REM knows that the racing industry is made up of all sizes of companies, from large organizations with hundreds of employees to weekend racers working out of their home garages. What is the REM ISF (Isotropic Super Finish) Process? WARNING!!! The music with the. Bill Nebiolo. The REM ISF ® (Isotropic Superfinish) process uses a proprietary combination of vibratory finishing equipment and refinement chemicals to achieve a smooth micro-textured finish that reduces friction, improves oil retention, and increases gear durability. Wear studies previously reported indicate a 94-95% reduction in wear that virtually eliminates this parameter as a design consideration for most gears 11,14 . These solutions are available both as out - sourced processing services at a REM facility or as tech-nology installations at a customer’s site. While the dimensional integrity of the part remains intact, the result is an improved. Air Force via their AFWERX and Small Business Innovation Research (SBIR) program. Technical Papers Superfinishing and its Effect on Micropitting. REM supplies most ancillary and support equipment that may be helpful in the use of our process technologies, and/or we can aid you in the specification of said support equipment (examples. Handouts ISF® Process for Aerospace Gears &. This paper discusses the scuffing test data performed on specimens superfinished using chemically accelerated vibratory finishing. DownloadREM’s ISF ® and Rapid ISF ® Processes maintain gear flank form and significantly reduce gear flank roughness while producing an optimized surface texture. This process combines a chemical polishing (CP) operation followed by […] Learn More. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The REM Isotropic Sup. For traditionally manufactured steel components, REM’s ISF ® Process has been used for decades to controllably and uniformly. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Gary Sroka – REM Surface Engineering Brenham, TX, USA. Hand built, blueprinted assembly by a Master Tremec technician. This website uses cookies to improve your experience. 0002” from the surface of the component in order. In addition to providing quality quick change rear ends, Tiger Rear Ends also offers the REM® ISF process for your motorsports related or non. Pay Online. -ft. The Rapid SME Show is North America’s largest 3D manufacturing event. This effort is to measure and document the comparative friction losses in a gear mesh due to gear tooth surface condition and lubricant. . REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM is always open to working with new materials and alloys. Corrosion of metal surfaces is a result of environmental conditions. The REM ® Process (an isotropic superfinishing process) is ideally suited to upgrade both firearm performance and the firearm manufacturing process. These ISF processes are robust, easy to automate and are. REM Surface Engineering’s ISF Process produces a surface that has several key advantages over other “superfinishing” techniques. The rinse/burnish process removes the remaining oxide film from the parts and creates a matte or high-gloss finish. Weddle Industries offers complete in-house. '91 MR2 Turbo. 02 /]m and Rz of 0. Nonetheless, the total primary energy required for the two unit. It is a chemical. 00025 of an inch (~5 – 6 µm) per hour of processing time. The end result is a dramatically improved surface finish with insignificant dimensional change of the part. . Utilizing REM’s ISF Services ensures the quality of an isotropic finish without taking on additional overhead of an in-house installation. Given isotropic superfinishing’s gentle, controllable finish, it is able to. Carbon Edition TKX 5-Speed Manual Transmission Features and Benefits. NREM sleep is further divided into three stages, with stage N1 being the. Does the ISF® Process affect part hardness? A. 1. (ISF®) process on the corrosion resistance of a variety of gear steels. Gradl, Omar R. ISF Process; Extreme ISF Process; Rapid ISF. REM ISF process has been going on for 15 years already, this is exactly why the procedure seems high tech. It’s nothing but a vibratory process but infused with chemicals and ceramic media. Extreme ISF Process; Rapid ISF Process; REM Process; Abrasive/Neutral Processes; Benefits. gear mesh frequencies and a 1 dB overall reduction in the cabin sound pressure level based on the application of the ISF Process. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Finished gear sets have a significant friction reduction that sheds oil faster and offers quicker break-in. 00005″ or just over 1 micron can be consistently removed), producing a resulting surface finish of Ra < 4 min or ~0. REM Isotropic Surface Finishing Part Performance Benefits: Quieter Operation; Extend. Each of these unique technologies offer clients value and superior performance. News; Events; History; Quality; Affiliations; Our Team; Vision, Mission & Values; Careers; Technology. The REM process known as Isotropic Super Finishining (ISF), has proven itself in the automotive racing industry already and is currently proving itself beneficial for helicopter transmissions as well. The ISF® Process – Surface Engineering Design for the Automotive & Trucking Industry. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. 1 mm. Superfinished journal surfaces help in two respects. The Isotrpoic Superfinish Process significantly reduces wear in parts made of these materials. REM recently developed the Rapid ISF Process specifically for the automotive market in the effort to help improve efficiency and delivery time. In January 2007, after relocating to a larger unit within the same Hainesport Industrial Park, the company invested in the technology to REM ISF® process components in-house. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. These high temperatures cause wear and over time reduce efficiency and. Eric is Six Sigma green belt certified and brings a strong Lean Manufacturing background to REM. This unique superfinishing/polishing technology creates a non-directional isotropic surface. Stop by our booth and check out. Learn More. The investigation concluded that REM’s ISF® Surface provided the most consistent scuffing resistance, as no scuffing occurred even during an endurance cycle that was conducted at the maximum load. Despite the mention of chemical treatments, REM claims that the ISF process is environmentally safe (it's water-based) and reduces energy consumption overall. REM’s ISF ® Process is an isotropic superfinishing process that can polish these demanding component applications and provide critical advantages to the medical industry. While the dimensional integrity of the part remains intact, the result is an improved. June 10, 2013 — Weddle Industries offers complete in-house REM ISF® processing for gears, ring & pinion sets, CV joints, engine parts, and many other components. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. RaceGearBox. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Booth 3527 Join us for presentation by Dr. Micropitting is a prominent failure mechanism for both highly stressed case carburized gears and bearings that operate consistently in low speed, low load environments where boundary conditions predominate. REM’s business approach is to develop long term, deep customer partnerships to help you succeed in your business goals. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. These process technologies are applicable for both traditionally formed components via REM’s ISF ® Process, as well as for AM components via REM. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Bending Fatigue; Corrosion; Durability; Lambda Ratio; Loss of Lubricant; Micropitting;. REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF®) technology at 35th. )The ISF Difference. The Process is an isotropic surface finishing process that produces a non-linear, low Ra that improves wear properties and reduces friction. Wind power plant operation and maintenance (O&M) costs remain an appreciable contributor to the overall cost of wind energy, with a capacity-weighted average of $11/megawatt-hour (MWh) for projects installed since 2000 and $9/MWh for projects installed since 2010. REM Surface Engineering’s isotropic superfinishing processes increase the surface durability & bending/dynamic fatigue resistance of mechanically loaded components such as gears and bearings, rotating components such as airfoils, and many other metal-to-metal contacting or cyclically loaded components. The REM Race products allow for quick conversion of existing vibratory. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The Rapid ISF Technology combines REM’s patented, chemically accelerated finishing technology with mechanically accelerated. REM President & CEO, Justin Michaud, will be. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The increase in component life is a result of a flatter contact surface, which. Agustin Diaz – Senior Research Chemist, REM Surface Engineering, contributes his expertise in post-processing in Additive Manufacturing to the recent publication, “Metal Additive Manufacturing for Propulsion Applications”, authored by Paul R. REM and R6sler GmbH have this field for der developing . One set of samples was superfinished using a high density non-abrasive. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. As a result, the superfinishing process creates a low Ra surface on the workpiece. REM’s “Race” product line is available to rapidly convert your basic vibratory finishing equipment into a game-changing ISF Process system. REM’s ISF ® Surface is unique as it. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. ISF was. This upgrade package allows for higher RPM shift points under heavy torque loads, it's the perfect solution for any serious track car or enthusiast looking for the best possible shift feel and performance. The first step, referred to as the "Refinement Process", involves a chemical interaction on the surface of the part. Reduce Scrap Rates. Turbine Forum 2024. To help meet the needs of smaller racers, REM has established an informal network of Racing Industry Service Providers who can provide REM’s ISF ® Process. The improved micro-texture created by the. The process requires no proprietary OEM drawings or expensive tooling and can typically be completed within a single shift. Read MoreApplying this revolutionary process to motorsports applications result in faster and more efficient vehicles that win races as well as parts that last considerably longer than standard components. Inventors of the ISF® Process, REM is the world leader in superfinishing, metal finishing and surfacThe surface finishing process was performed by REM Surface Engineering, using their Extreme ISF Process®. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements. The REM Process solves these problems, producing a smooth, low roughness surface, perfect for end-use or electroplating, painting, or coating. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has processed with our Extreme ISF ® and ISF Processes. REM Surface Engineering’s ISF Process Overview. The surface has an increased bearing ratio and enhances the lubricant retention properties of the mating. RaceGearBox. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. The Ramp System H+ Series is designed to provide maximum processing efficiency and short cycle times. REM’s industry-leading isotropic superfinishing technology, the ISF ® Process, is the specified surface finishing/surface polishing process for a wide range of aerospace power transmission and aero-engine applications because of its exceptional performance benefits; its proven process reliability and repeatability over decades of processing. REM’s processes can be applied to exterior surfaces as well as internal. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining. These gear quality improvements open two potential design optimization routes: to apply more load to the surface, given its greater durability, or to reduce the flank width while. The Process is a cost-effective alternative to an engineered. REM’s dedication to quality is a part of everything we do. REM’s isotropic superfinishing technology is the only Wind Turbine Refurbishment method that is proven to lower O&M costs while increasing gearbox life, gear performance, and operating safety margins. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Ferrium ® C64,. Contact us to find out specifically how REM’s technologies can benefit your business. Excited to be exhibiting at Booth # 12. We are excited to let you know REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF ®) technology at 33rd annual Performance Racing Industry Trade Show, at Indiana Convention Center, Indianapolis, IN this December. Benefits of using ISF with nitrided components: Safe and accurate removal of white layer; Minimal stock removalThe ISF ® Process creates a smooth, micro textured surface that will withstand harsh conditions in motorsports, off-road, automotive, and other applications. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining. erfinish (ISF® ) Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. How it works: A patented solution is used in. As a technical leader in the world of surface finishing and polishing, REM understands the importance of technical associations and affiliations whose purpose is to expand understanding and knowledge within an industry group. This improved surface significantly reduces friction and provides several engineering advantages. [4] This finding stresses the importance of surface finish for resisting the formation of micropitting. Only show this user. Lastly, REM Surface Engineering is a leading surface finishing supplier whose ISF® Process is widely used in precision gear applications and Extreme ISF® Process is a leading performance-enhancing AM surface polishing solution for rocket engine, aerospace, medical, and semi-conductor fabrication applications. Typically ring and pinion gears are made by machining, hardening and sometimes shot peening. Eaton Detroit Lubrication Specifications. The ISF Process is able to repair damaged nitride components and can repair some component assemblies, thus reducing manufacturing steps/costs. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R afinish that improves wear properties and reduces friction. e. 0001 – 0. The Process is a cost-effective alternative to an engineered. As a third generation family owned company founded in1965, REM Surface Engineering has proudly been serving our clients for over 50 years. REM’s ISF® Process significantly reduces wear up to 95%, reduces contact fatigue and reduces lubrication requirements. REM Research Group (RRG) is seeking a Research Chemist who will play a critical role on the RRG team, both developing new technologies and adapting/optimizing existing technologies. Pay Online;. The optimization of multiple technologies, including those of REM Surface Engineering, contributed to the success of the additive manufactured faucet. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has. Main attention is paid to limitation analysis. Ti 6-4, CP Ti) Nickel-Chrome Superalloys (ex. 00005” (1. Applying REM’s revolutionary ISF® Process to motorsport parts results in faster, more efficient machines that win races and parts that last considerably longer than standard components. This process combines a chemical polishing (CP) operation followed by a chemical mechanical polishing process (CMP). If you are in need of a complete equipment setup, REM’s got you covered there as well. 2. For metal Additive Manufacturing applications , REM’s Extreme ISF ® Process is capable of reducing the high levels of roughness inherent to additive manufacturing. Additionally, REM has developed a special line of Extreme ISF ® Process equipment to meet the needs of the metal additive manufacturing industry with the Entry System™ , the Ramp System™ , and the Volume System™ processing cell variants. Basics What is the REM ISF® Process? ISF stands for Isotropic Superfinish. 17-4, 15-5, 316/316L) Carbon Steels (ex. REM has a long history of providing polishing processes for airfoils (compressor blades, etc. Terms and conditions apply. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. From this first use of isotropic superfinishing on bearings, the process jumped into the gearing world via the motorsport industry. The ISF® Process for REM Extend component life during a loss of lubricant event, increase resistance to scuffing, and reduce contact fa - tigue with REM’s ISF® Process. A more acute angle concentrates the top and bottom weight segments to one side of the. The Extreme ISF Process is capable of removing the extreme surface roughness, surface and near-surface defects (keyhole porosity and the. The ISF Process helps keep off-highway equipment running by reducing. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. Terms and Conditions of Sale Consumables . REM ISF® is a 2 stage process that finishes with a “burnish” that makes the part come out looking shiny, almost as if it was chrome-plated. REM Surface Engineering is preparing for AMUG Conference 2017. No. Sleep is composed of two very different physiological states: REM sleep and NREM sleep. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. ). Surface; Superfinishing Method; Processes. Surface Characteristics. Call or us In-house REM Polishing process by Weddle Industries Reduce friction and extend the life of your driveline components. It is perhaps possible that the ISF process would have a more marked effect on a gear root in the as-heat treated condition where the starting surface condition is often not as ideal as the tested gears. 1. It is. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. comREM’s ISF ® Process is an isotropic superfinishing process that has been proven to be extremely effective at both increasing the service life of many metal to metal contact power transfer and wear components and in recovering/repairing used, lightly damaged metal components that would otherwise be scrap and require replacement. What is the REM ISF (Isotropic Super Finish) Process? WARNING!!! The music. Purpose: of this paper is incremental sheet forming (ISF) process modelling. REM’s Extreme ISF ® Process Cell is compatible with all stainless steel variants including 17-4, 15-5, and 316/316L, aluminum alloys, carbon, and tool steels. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). The REM Process is known to reduce cycle time. REM Surface Engineering, Southington, Connecticut. The REM Isotropic Superfinish (ISF®) Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. 1 µm). . REM’s isotropic superfinishing technology (ISF ® Process) significantly extends component life, increases resistance to stress corrosion cracking and improves laminar flow characteristics thereby minimizing airflow frictional and turbulence losses from stage to stage by airfoil planarization leading to increased turbine efficiency. US Army. This process control allows REM’s surface polishing technologies to be used to repair nitrided components that otherwise would be scrapped due to their thin nitriding case depth. Fig. REM’s Extreme ISF Process (a suite of isotropic superfinishing/polishing processes) has been shown to significantly improve Metal AM component fatigue life (matching machined component performance in some cases) and is capable of finishing the extremely challenging geometries that generative design and design for additive manufacturing. REM’s ISF® Process (an isotropic superfinishing process) solves these problems by reducing friction resulting in extended component life and increased fuel efficiency for gearing applications. The abrasive can be in the form of loose particles or can be fused into the processing media . REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF ®) technology at 35th annual Performance Racing Industry Trade Show, at Indiana Convention Center, Indianapolis, IN this December. REM has a great deal of experience with steel and its many alloys including gear steels, spring steels, knife steels, nitriding steels, other carbon steels, tool steels, maraging steels, and other specialty steels. Malcolm Maxey is a process engineer who works in the Research and Development Group with more than 20 years of engineering and account management experience in the automotive, petrochemical, and telecommunications fields. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Initially the gearsets were offered with a cryogenic strengthening treatment, but several years later an Isotropic Super Finish® would become standard. Our unique process creates a previously unobtainable, smooth and lustrous finish in a. Treating gears with this process removes the microscopic peaks in the machined gear surfaces, resulting in a final Ra of 4-6 µin. In addition to equipment solutions, REM supplies all necessary processing consumables (chemistries, media) and support products (technical/engineering services, process aids). Quantities of interest such as friction and bulk temperature are more easily and less expensively measured than performing actual gear testing. While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing which results in more efficient, uniform parts that outperform. The patented ISF ® process is the ideal combination of chemical and mechanical surface finishing. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM ISF Step by Step Finishing Process REM/ISF Isotropic Superfinish The ISF-Process is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc, USA. The REM’S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. Additionally, REM polishing eliminates the need to perform the standard break-in procedureREM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The BTGS, showed that superfinishing significantly reduces micropitting in comparison to baseline gears. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. com / REM® ISF Polishing. Extreme ISF Process; Rapid ISF Process; REM Process; Abrasive/Neutral Processes; Benefits. REM Surface Engineering, the creator of the ISF ® Process, is proud to have been doing business in the metal finishing industry for over four decades. The Basics of Automotive Surface Engineeringby Isotropic Superfinishing. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. By producing ultra-low R a surface roughness (R a <2 µin. 860-621-6755. 00025 of an inch (~5 – 6 µm) per hour of processing time. It’s nothing but a vibratory process but infused with chemicals and ceramic media. ) to Ra 0. 4/19/2014 7:45pm. REM’s isotropic superfinishing processes are used on many conventionally manufactured components, ranging from high-volume, pre-plating applications, such as hand tools, to gas and steam turbine compressor blades, and most prevalently to flight-critical aerospace gearing, where over seventy known platforms make use of REM’s ISF® process. Stop by our booth and check out how REM can help you. The Mikronite process has the unique ability to impart compressive stress and uniformly lap the entire gear. When our associates grow and advance in their careers, we grow as a company. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. 00005″ or just over 1 micron can be consistently removed), producing a resulting surface finish of Ra < 4 min or ~0. It employs mass finishing equipment in conjunction with accelerated refinement chemistries that are non-hazardous and environmentally friendly. Units. Chemically accelerated vibratory finishing (at REM, this is referred to as the ISF ® Process) is a form of isotropic superfinishing that has found increasing relevance. 30 μm (12 μin. Reduce Processing Time. REM offers the Extreme ISF Process as an outsourced solution or as a complete technology installation. REM’s ISF Process Alloy Capabilities include: Titanium Alloys (ex. The REM ISF Process removes the asperities that are inherent in the manufacturing process. Report of the Condition of a General Electric Transportation Systems Gearbox. The current network model of GS transportation is described in Figure 1. The media has to be highly dense to do the job properly. Among its many benefits, an ISF surface. Examples of IGA are shown in Fig. quipment and nishing media conjunction vith REM for the ISF process. Other Requirements. The ISF. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. 5 – 76 µm) of surface material to eliminate or remediate numerous different types of surface damage including wear and corrosion. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. REM Surface. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R The REM polishing or ISF process utilizes an isotropic superfinishing machine. The Rapid ISF® Process REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . Starting Roughness. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing, which results in more efficient, uniform parts that outperform the competition. The REM ISF Process removes the asperities that are inherent in the manufacturing process. , Ra <0. REM’s ISF ® Process, an isotropic superfinishing process, brings a new standard of efficiency gains, extended component life and reduced part wear to customers in the Wind Turbine market. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. REM Surface Engineering’s proposal, “Internal/External Surface Finishing of Additively Manufactured Aluminum-6061-RAM2. REM’s ISF ® Process is an isotropic superfinishing technology that reduces friction, removes protruding surface asperities, and increases the bearing load surface. The treatment is progressive, and different surface quality results can be expected for different durations. In every test performed to date, and there have been many, each with hundreds of hours of very demanding tests, ISF has proven to improve our transmissions' performance. 1. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). surface treated using the Extreme ISF® Process, and machined. Quite literally, this means the.